[Text / high-tech LED Gan Qin] Under the impetus of the LED terminal Lighting application market, the lighting companies have entered the period of high demand for automated production lines. Under this background, it has undoubtedly brought a favorable situation to LED lighting automation equipment enterprises. .
According to the data of the High-tech Research Institute LED Research Institute (GGII), in 2017, China's LED lighting automation production is expected to exceed 30%, and the equipment market will reach 600 million yuan.
Recently, the Golden Globe Awards Ceremony was successfully concluded in Shenzhen Convention and Exhibition Center. In the optical ZWL-A1200 distributed LED lighting intelligent production line won the Golden Globe Award, Hyun Shuo photoelectric LED bulb automatic production line, Yitong Automation HT -XF second-generation electronic Feida high-speed placement machine won the finalist.
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In response to this award-winning product, Zhang Jiliu, general manager of Zhongwei Optoelectronics, ZWL-A1200 can realize fully automated assembly of LED lamps. The wire body can be reasonably arranged according to different LED bulb structure and process assembly methods. This makes the whole line layout reasonable and different types of bulbs can be produced on the same production line.
“The monthly production capacity of the production line is >600,000 (22 hours per day), and only 7-8 workers are required to ensure the stability and consistency of product quality. In addition, the flexible line unique to the production line Body design, can achieve downtime without stopping production." Zhang Jiuliu said.
It is understood that in the traditional LED lamp assembly process, a total of nearly 20 processes, such as welding of various kits, power supply components, and finished product packaging, need to be manually completed manually, which takes a lot of time and seriously restricts the production capacity of LED lamps. Upgrade.
Cost control can be said to be an important keyword in the manufacturing industry. In the increasingly fierce competition in the LED lighting market, in order to control costs, the introduction of LED lighting automation production lines is the key means for enterprises to win, which can not only solve the problem of enterprise product quality, It can further reduce production costs and enhance product competitiveness.
"In the past five years, China's labor costs have increased by 10% annually. In response to this manufacturing problem, we must implement machine substitution." Zhao Yutao, chairman of Hyun Shuo Optoelectronics, believes that the introduction of automated production lines has become a market demand.
At present, from the equipment launched by Hyun Shuo Optoelectronics, the company also introduces a high-precision and high-flexibility robot structure, which ensures positioning accuracy and compatibility. The system uses distributed sensing structure, and the whole process parameters can be collected systematically. With comprehensive processing capabilities.
"In the future, using the support of big data to provide automation and intelligence of the entire production is the goal of Hyun Shuo Optoelectronics." Zhao Yutao pointed out.
It is foreseeable that to achieve lean production, reduce costs, increase market competitiveness and standardize the quality of the industry with automation, scale and standardization, which will point the way for the future development of the LED lighting industry.
At present, the mid-stream packaging of the domestic LED industry has basically realized automatic production, and the degree of automation and intelligence of the downstream application field will be accompanied by more enterprise investment, and finally realized from “Made in China†to “China Zhizhiâ€.
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