With the transformation of manufacturing enterprise production mode from automation to intelligence, the interconnected agile network seamlessly connects people, application systems, machines and all sensing devices to provide smarter factories with more efficient and convenient management tools. Under the wave of industrial intelligence, on July 16, 2015, Electronic Enthusiast.com teamed up with Linear, Youshang Electronics, NI, and United Nations World Peace Group to jointly host the Chengdu Smart Industry Innovation Application Forum. Key technologies of industry, jointly explore innovative technology applications in smart factories, industrial Internet, wireless sensor networks, etc. in the context of the industrial 4.0 era.
The conference was held at the New International Convention and Exhibition Center in Chengdu Century City, and held concurrently with China Electronics. Youshang Electronics brought together TI's innovative industrial intelligent solution and linear application technology engineer Wei Congying to share the "reliable wire no need." "Sensor Network", NI application engineer Guo Kaicheng will share "providing industry-leading control and monitoring systems for industrial 4.0 and intelligent equipment manufacturing", and the United Nations World Peace Group brings a wonderful speech "towards the first in the era of Industry 4.0" Step" and show the actual application model. The conference attracted many people including Sichuan Changhong, Sichuan Automobile Industry Co., Ltd., Sichuan Aerospace Industry Group, Sichuan Industrial Technology College, Chengdu Industrial Investment Group Co., Ltd., China Automation Society, China Mechanical Engineering Society, Chengdu Qianfeng Electronic Appliance Group Co., Ltd., etc. Industry leaders, market analysts, authoritative technical experts, and representatives of quality companies participated.
Prepare for Industry 4.0 and smart equipment manufacturing
Intelligent industry is a new industrial system of physical equipment, computer network, human brain intelligence integration, and trinity. It applies information technology, network technology and intelligent technology to the industrial field and injects "intelligence" into the industry. It highlights the use of computer technology to simulate the intellectual activities of people in the manufacturing process and in the use of products. The traditional industrial control and automation field is suffering from the wave of intelligence. And with the rise of the Internet of Things, the Internet of Things is widely infiltrating and applied in the industrial field, and combined with advanced manufacturing technology in the future, forming a new intelligent manufacturing system, human-computer interaction technology, ubiquitous sensing network technology, system integration manufacturing. Technology and so on have made great progress.
NI application engineer Guo Kaicheng believes that the future plant will be online monitoring of the entire plant. NI can provide end-to-end industrial IoT solutions, provide industry-leading control and monitoring systems for industrial 4.0 and intelligent equipment manufacturing, and ensure the robust operation of smart factories. effectiveness. Guo Kaicheng shared a case in which the world-renowned Airbus company applied NI solutions, which is estimated to be 10 times shorter in its smart factory.
It is reported that NI InsightCMTM enterprise-level condition monitoring software has obvious advantages, capable of collecting dynamic and static data; analyzing waveform data; visualizing raw data and results; generating and managing alarms; managing, mining and estimating data; configuring, monitoring and deploying firmware to nodes Certified users and equipment; integrated with IT facilities, these are the elements that guarantee the operation of smart factories.
NI Application Engineer Guo Kaicheng
Sensing is the absolute key in intelligent production
Especially in intelligent production, sensing is absolutely crucial. The intelligent industry should continuously integrate various types of terminals with environmental awareness, computing models based on ubiquitous technology, and mobile communication into all aspects of industrial production, and greatly improve manufacturing. Efficiency, improve product quality, reduce product cost and resource consumption, and upgrade traditional industries to a new stage of intelligence. There is a very important basic device inside that is the sensor, which is the key to future industrial intelligence.
For intelligent manufacturing, whether it is networked or digital, the front end will be intelligent, but all of these will be inseparable from the sensor, just like a person, the eye is actually a visual sensor, the nose is an olfactory sensor, and The skin is a tactile sensor. Just because people have so many intelligent organs, human beings are highly intelligent animals. In addition, people also have actuators, such as hands and legs, including blinking and licking. Some tissues are transmitted to the brain through nerves. The brain calculates and processes the data and then instructs the organs and organs. Various actions and behaviors.
In the whole control theory, all control implementations are subject to the perception of the front end. In terms of intelligence, the role of the sensor is such a key. Without perception, intelligence will not be reflected. If the whole system is a lot of empirical or predictive, it needs the support of large data first, and the other changes in the actual situation are new. It is impossible to have a prediction that is accurate in advance. This will cause some hidden dangers to actual production.
Wei Congying, a linear application technical engineer at the intelligent industrial technology seminar, shared the "Reliable Sensing Network without wires". This is a linear innovative industrial sensing network solution, which is not only low in cost but also difficult to develop. Help customers efficiently develop reliable sensing networks and control costs to seize market opportunities.
Linear application technical engineer Wei Congying
The first step towards the era of Industry 4.0
The wave of intelligence is coming, and industrial control, industrial automation, and smart factory operations all involve intelligence. Under the trend of industrial control gradually moving towards intelligence and automation, related components, including controllers, play the core of intelligent technology upgrades and are highly concerned by the industry. The controller is moving rapidly toward PC-based and smarter. Intelligent processing, humanization of communication and intelligent production are the three characteristics of the controller in the future. After perfect integration with CAD/CAM, network and process monitoring software, it can achieve a high degree of automation in industrial production and operation.
Industrial intelligence requires process optimization in the production process, and the application of the Internet of Things technology improves the ability and level of production line process detection, real-time parameter acquisition, production equipment monitoring, and material consumption monitoring. The level of intelligent monitoring, intelligent control, intelligent diagnosis, intelligent decision-making and intelligent maintenance of the production process is continuously improved. Steel companies use a variety of sensors and communication networks to achieve real-time monitoring of the width, thickness and temperature of processed products in the production process, thereby improving product quality and optimizing production processes.
Du Huoyu, the TME Commissioner of the United Nations World Peace Group, brought the Shiping Group's smart factory solution and established a complete enterprise production management software system, which is the first step to help customers move into the industry 4.0 era. And need to build a smart controller; establish a data monitoring and control system; establish a reasonable decentralized control system; establish an intelligent drive system; establish a stable network system (IoT, WSN, BUS); establish an advanced data acquisition system.
Du Huoyu shared the World Group's ADI M3 field instrumentation solution based on the ADI M4 servo drive solution to help customers improve their smart factory architecture.
Datong University World Peace Group TME Commissioner Du Huoyu
How to improve system performance by industrial control MCU
As the manufacturing enterprise's production model shifts from automation to intelligence, the smart industry needs more efficient and convenient management and control. Moreover, the current safety production data information has increased dramatically. The MCU is a very important control center. The performance of the MCU largely determines the level of industrial automation. In the process of rapid development of industrial intelligence, MCUs also face many challenges.
The role and challenges of MCU in industrial control
a) real-time, reliability, confidentiality
b) Flash, RAM
c) Peripheral ADC, PWM, Interface
2. MCU software challenges
a) Reliability and ease of use of the algorithm
b) Program maintainability, portability
3. Industrial control's overall demand for project performance
a) Product adaptability and reliability for complex work environments
b) Product safety guarantee for the control system
c) Adaptability of the MCU platform to the project
4. Complete support for industrial control systems from TI MCU products
a) HW platform design resources
b) SW platform design resources
c) Product level solution support
Youshang Electronic Application Engineer Zeng Weigui
The basis of industrialization is automation, and the field of automation has developed for nearly a hundred years. Under the wave of Internet of Things, the realization of intelligent industry is based on the penetration and application of Internet of Things technology, and combined with advanced manufacturing technology in the future to form a new intelligent manufacturing system. . Therefore, the key technology of the smart industry lies in the Internet of Things technology and automatic control technology, and innovation is a necessary step. The innovative industrial intelligent solutions brought by Youshang Electronics can help customers achieve efficient and convenient smart factory management goals.
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